Sustainable Solutions: Turning Tire Waste into Valuable Resources

As global car ownership continues to rise, the number of waste tires is rising every year. According to statistics, the global waste tire in 2022 is as high as 39.238 million tons, and this figure will continue to grow in the future. How to dispose of these waste tires in a sustainable way has become increasingly critical. This is where tire waste recycling comes into play, offering innovative solutions that benefit both the environment and various industries.

As a waste tire pyrolysis equipment manufacturer and integrated solution provider, Vary Tech has launched an innovative solution - convert waste tires into precious resources such as pyrolysis oil, carbon black and steel wire by advanced oxygen-free pyrolysis technology. This can not only effectively reduce black pollution and reconstruct the circular economy, but also create considerable economic benefits.

How Pyrolysis Machine Used for Tire Waste Recycling

Pyrolysis Products From Tire Waste to Usable Materials 

Pyrolysis Reduces Pollution and Promotes Sustainable Development

How Pyrolysis Machine Used for Tire Waste Recycling

Vary Tech's oxygen-free pyrolysis technology and equipment can be widely used in various rubber products and various waste tires, such as automobile tires, engineering tires, etc. When processing a large amount of waste tire materials, with the help of wire drawing machines, ring cutting machines, double-shaft shredders, wire separators, disc screens, magnetic separators and other machines, rubber blocks (particles), thick steel wires, fine steel wire are separated from the waste tires to improve the refinement level of the product. Then rubber to be send to pyrolysis machine to get pyrolytic oil and carbon black.

Vary Tech's oxygen-free pyrolysis has unique sealing technology, anti-coking technology, cascade thermal strengthening technology, non-condensing gas pressure stabilization technology, oil-water separation technology, etc., which greatly improves the efficiency and safety of industrial continuous production and realizes "non-stop feeding every second, automatic slag discharge every minutes, and continuous oil production day and night". The PLC/DCS intelligent control system performs linkage adjustments to ensure stable operation of the equipment.

Pyrolysis Products From Tire Waste to Usable Materials

Recycled tires can be used across multiple industries, providing a sustainable alternative to traditional materials. Pyrolytic oil, carbon black and steel wire recycled have a wide range of applications.

Pyrolytic oil can be used as industrial fuel oil for steel plants, boiler heating, heavy oil generators, cement plants, etc. It can also be refined into diesel for use in trucks, diesel generators, marine turbines, heavy machinery, etc.

Carbon black can be used as a reinforcing agent and filler in tire manufacturing, cables, rubber rollers, conveyor belts and other rubber and plastic products. It can also be made into spherical carbon black or carbon black briquettes for heating and burning. It can even be further processed into powder or master batch and sold to the plastics industry for coloring.

The recycled steel wire can be sold directly, or it can be refurbished to make steel or reprocessed into steel wire pellets, which can be used in shipyards, grinding equipment and rust removal, etc. The profit of the latter is double than the former.

According to the current market estimates, a set of pyrolysis production line that processes 100 tons of waste tires per day, the product sales can reach 8.5 million dollars. With the increasingly strict environmental protection policies and the concept of circular economy gradually gaining popularity, the waste tire pyrolysis industry is bound to usher in a broader development opportunity.

 

Pyrolysis Reduces Pollution and Promotes Sustainable Development

As an alternative to landfill and incineration, pyrolysis can reduce secondary pollution and save land resources. Pyrolysis machine has significant advantages in energy saving and cost. Pyrolysis loses less heat energy due to flue gas emissions, and the investment and operating costs of environmental protection equipment related to flue gas treatment will also be significantly reduced, reducing equipment investment and operating costs as a whole. The special heat conduction and heat carrier internal circulation system minimizes the energy consumption of the pyrolysis machine. The energy consumed by general materials for their own pyrolysis only accounts for about 15% of their own energy, and most of the energy is preserved in the form of "oil" and "carbon".

 

Turning tire waste into valuable resources is not just a sustainable solution; it's a smart business move. By investing in tire recycling technologies and exploring innovative applications for recycled materials, we can reduce black pollution and create a circular economy. If you're interested in learning more about how you can contribute to this movement, consider signing up for a consultation with one of our experts. We will provide you with more detailed information and tailor the best solution for you!